Meeting the Requirements of the Customers – A Guide for PVC Pipes Manufacturers

When it comes to meeting the customer requirements, most of the pipe manufacturers fail to understand the scope of their request/demand, which can possibly create a rift between the customers and the suppliers. Although PVC pipes are popular among domestic users as well as industrial users, a lack in the chain of communication and a few other factors result in poor customer service. Here’s a guide for PVC pipe manufacturers in meeting the requirements of the customers.

Product Description

An average buyer would not be well-informed about the product. It is essential to provide crucial information regarding PVC pipes and the various types available. Providing clear information regarding the product enables the users to choose the ideal PVC pipes that suit their domestic/business requirement. 

Durability

One of the most vital factors that customers look for in pipes is the durability of the material. PVC pipes are manufactured to withhold the high-pressure flow of water, without disintegrating or rotting. Ensure that the PVC pipes are quality tested to ensure that they are durable.

Corrosion-Resistant

Another crucial factor that customers look for before purchasing PVC pipes is its corrosion-resistant property. Corrosion in pipes can possibly pollute the water and cause health issues for the users. PVC pipes are corrosion-resistant and are a safe choice that lasts for a long time.

Cost-Effectiveness

Installing a pipe system is expensive. Customers would want a material that can stand the test of time without heavy maintenance charges. PVC manufacturers in India produce pipes that are cost-effective as well as superior in quality.

Quality Assurance

What distinguishes a leading PVC manufacturer from an average company is its quality assurance protocols. It is essential to establish the quality of the PVCO pipes to ensure that the customers obtain the best quality pipes. It is also imperative to maintain consistency in quality for satisfying the needs of the customers.

Customer Service

Last but not least, proactive customer service will facilitate a better connection with the customers. Good services always impress the customers and can pull them back to the brand. Hence, good customer service section must be established to make better conversions.

PVCO is one of the leading choices when it comes to pipe installation. Providing quality PVC materials at an economical price can improve customer relationship and promote conversion. Chemfab Alkalis is the best PVCO manufacturer in India. Click here to know more.

Are You Planning to Renew an Ageing Pipe System? Here’s Why PVC Pipes are an Ideal Choice

Most of the pipe systems that run through cities and towns are usually decades of years old. An ageing pipe system can have potential adverse effects on soil and the end-users. An ageing pipe system causes multiple complexities for the municipality, which can further increase the cost of maintenance and result in a loss for the corporation. It is essential to maintain the old pipe systems to ensure they do not disintegrate due to high-pressure. However, the cost of maintenance and repair works for an entire pipe system can be expensive, which leaves with no other option than replacing the entire system.

Why is it essential to replace an ageing pipe system?

The pipe systems are mainly used for two reasons; for drinking water purposes and sewage elimination purposes. In the case of drinking water pipe system, an ageing pipeline would have borne the effect of handling high-pressure water flow. Corrosion, rotting of the internal structure, and leakages in key joints are some of the major problems that inhibit an ageing pipe system. Such problems can potentially alter and corrupt the properties of drinking water, which can further cause health problems for the users. In the case of sewage dispensing system, leakages and disintegrating of pipe structure can spoil the soil condition and further halt the entire sewage system. Replacing the ageing pipe system with a better material is the best choice for a corporation, where at a one-time cost the pipe systems can be effectively revamped.

Why PVC?

PVCO pipe (Molecularly Oriented Polyvinyl Chloride pipes) are one of the best choices in replacing an ageing system. Here’s why:

  • PVC pipes are created with high-quality material that is sturdy as well as tensile; it is ideal for installing an entire underground pipe system
  • PVC is ecofriendly; It does not pollute the soil and can be recycled effectively
  • Installing PVCO pipes are relatively easy as compared to other materials
  • PVC pipes have sturdy joints that deflect leakages
  • High-Pressure Pipes made out of PVCO materials can handle the water flow in any weather condition
  • It requires minimal maintenance
  • It does not alter the soil condition
  • PVC pipes are cost-effective

Due to its efficiency and cost-effective nature, makes it the most ideal material for replacing an ageing pipe system that offers multiple benefits. Chemfab Alkalis is India leading PVCO manufacturers who produce quality PVC pipes for industrial use.

Why Ductile Iron Pipes are the Best Replacement for the Current Era

The pipe systems that surround most of the metros are often old and rusted. It is quite common to see pipe wreckage due to rust and various other reasons. However, the costs such damage incurs are expensive. Irrespective of the expense and the damage, it is essential to update the old pipe system with a new and modern material that facilitates a seamless functioning of the water and sewage pipelines. Replacing the old pipelines is a long and tedious process yet an important one. An ageing pipeline infrastructure can cause loads of problems for the people who dwell above them. From leakages to harmful water quality, a rusted and aged pipe system has a long list of effects.

Selecting the right material for the pipe is equally important as replacing the entire system. The replaced pipe material must be a sturdy replacement and should not incur regular maintenance or extra workload. Ductile Iron pipes are the best material that works perfectly in a recently renovated system. When the municipal team clears out a degrading system and wants to incorporate a new, they usually choose a stronger counterpart and, DI Pipes are one of the leading favorite’s of the builders. One of the biggest benefits of DI Pipes is its durability. They are built to last a hundred years with minimal maintenance.

The high-pressure DI pipes have long life-expectancy and are guaranteed to combat leakage problems and management of high-pressures. The Ductile Iron pipes are known for its strength and longevity. It has the ability to withstand the ground stress and maintain the pressure of water flow smoothly. Another reason that the DI pipes are considered as the best choice is that it is corrosion-free. It does not get easily eroded or rusted. The pipes are strong and are difficult to break. Further, DI Pipes are relatively easy to install unlike other materials and can be installed in any weather condition. DI pipes are available in a range of sizes, diameters, thickness and lengths, which is greatly useful for the underground pipe renovation. 

DI Pipes are one of the best quality materials available in the market that are built with the aim to provide a stronger and steadier pumping, irrigational, water and sewage system. Chemfab Alkalis is the leading manufacturer of DI Pipes in India that caters to a variety of organizations. To learn more click here.

Ductile Iron Pipe Vs Steel Pipes. Which is Superior?

Did you know that we are sitting above a labyrinth of pipe systems under the ground? Invariably pipes have become an integral part of our functioning. Some industries depend on it more than the others, like the irrigation and sewage management sectors. Although there are different kinds of pipes, there exists a competition between the pipe materials. Be it Ductile iron, PVC, Steel or Iron there exists a host of pros and cons. Here’s a comparison between two of the most-used materials of pipes, Ductile Iron and Steel.

When it comes to Ductile Iron Pipes, the design is of superior quality, where the thickness is greater as compared to the Steel Pipes. The thickness of the DI pipes facilitates better internal stress, thereby rendering a long life as compared to the steel pipes. DI pipes are built to last a hundred years with attention given to every small detail. A unique distinction between Ductile Iron pipes and Steel pipes is the durability. The DI pipes are considered as an upgrade from the regular iron pipes, where the resistance of the DI pipes are of superior quality. While steel pipes tend to corrode easily and may cause problems consequentially, the DI pipes are corrosion resistant. The DI pipes have a microbial coating on the inner side, which provides it with a long-lasting life. When it comes to installation, DI pipes are the way to go! They can be installed in almost all weather, effortlessly. Whereas, the steel pipes require to be welded together, which a small rainstorm can shut off in an instant. 

When comparing all the above parameters it is clear that the Ductile Iron pipes have an upper hand. Apart from being cost-effective, DI pipes are safe to install and incurs no additional maintenance cost as compared to generic steel material pipes. Therefore, Ductile Iron pipes are superior in quality and operation than the regular Steel pipes.

Pipe Installation Made Easy with Ductile Iron Pipes

When it comes to incorporating or renovating a pipe system, the major challenge that constructors face is the installation of pipes. The installation process is an elaborate one, which has to be planned meticulously. An error in the installation process can result in an operational defect, incur heavy losses and possible legal repercussions. Hence, the entire pipe installation process must be overseen by a professional with precision and perfection. The process of installation begins from receiving the pipes from the warehouse. The Ductile Iron Pipes go through a range of methods that include casting, annealing, testing, lining, and painting, after which they are bundled and secured with sturdy wood blocks, and sent to the site of construction. 

On transit, it is the responsibility of the loaders, drivers, as well as supervisors to ensure that the materials reach the installation site in pristine condition. A few crucial points that are to be noted for product transit are:

  • Determine the location of the site, the travel time, and the traffic conditions of the route, and plan accordingly
  • Provide clear instructions to the driver and the loaders
  • Determine the hurdles on the route such as potholes, electrical lines
  • Plan the unloading along with the entire installation crew

While unloading the DI Pipes, the crew must ensure that

  • They are adequately educated about the pipe’s weight and length
  • The blocks and wires that hold the pipes in place are removed systematically
  • The pipes are endured damage during the transit
  • The unloaded pipes are carefully placed in a location for further installation
  • The equipment to unload the pipes are ready
  • No bystanders loiter around the unloading area to avoid a possible accident

Although Ductile Iron Pipes are ideal for all weather conditions, it is advisable to forecast the weather and be prepared rather than facing a surprise. It is prudent to apply caution while unloading DI pipes when it is snowy or rainy, where slippery and slick conditions can cause accidents. The installation site must be free of garbage or any such hurdling materials. Ductile Iron Pipes are known for its easy installation properties. With proper logistics, expert crew, and meticulous planning, DI pipe installation is easier than most materials.

Apart from ensuring the paperwork pertaining to installation and preparation for the transit, unloading, and setting of the pipe system, the process of pipe installation is comparatively easy and simple. Chemfab Alkalis is one of the leading manufacturers of DI pipes in Chennai. To learn more click here.

Chemfab Alkalis Limited (CCAL) and the Advanced Industrial Technology

Chemfab Alkalis Limited (CCAL) is synonymous with advanced technological development! Chemfab Alkalis Limited (CCAL) is one of the best OPVC manufacturers in Chennai. The company has been one of the first major chemical organizations in India with considerable investment in processes and quality improvement. CCAL’s operations have always been at the cutting-edge of technology since its inception.

ADVANCED PROCESS

Two-stage extrusion process

A sequential two-stage extrusion process is used to produce PVC-O pipes. The following process is used in the PVC-O pipe plant.

  • In the first stage, the PVC compound is plasticized, homogenized and shaped into a pipe.
  • It is followed by the orientation process, wherein the orientation of the molecular structure of the O-PVC pipes is changed under pre-programmed temperature conditions.

SPECIALIZED MACHINERY

CCAL procures the machines required for the manufacture of these pipes from M/s Molecor Tech, Spain. Molecor, the world leader in extrusion technology, supplies both the technology and the extrusion line. The major raw material required in the manufacturing process is PVC resin. The resin is sourced from indigenous sources as well as via imports.

QUALITY FINISH

CCAL produces pipes of sizes ranging from 110mm to 400mm in diameter at the PVC-O plant in Sri City. Once the pipes are manufactured, they are palletized, stocked, and dispatched to distributors and clients in trucks and trailers. These pipes are used in high-pressure water delivery applications. PVC-O pipes are a good substitute for Ductile Iron pipes/DI pipes.

SIGNIFICANCE OF PVC-O PIPES

In terms of resistance, PVC-O shows a very different stress-strain curve when compared with conventional plastics and comes very close to the curve of metals. Mechanical properties and complete transformation of PVC-O compared to conventional PVC can only be achieved in the higher-class PVC-O class 500 such as TOM pipes. PVC-O pipes are stronger polymer products and have self-evident advantages over high-density polyethylene/HDPE pipes. The C-value (Hazen-Williams roughness constant) is 150 for PVC-O and 130 for DI pipes. Because of its layered structure, the impact resistance for PVC-O pipes is higher than that of any other pipe.

On the whole, Chemfab Alkalis Limited (CCAL) is one of the best PVCO manufacturers in India that is well-known for its most advanced technology.

In what ways PVCO pipes are different from DI pipes?

Oriented Poly Vinyl Chloride/ OPVC pipe has entered the Indian market very recently. The high-pressure pipe is specially designed for application in high-pressure water conveying. Commonly, PVCO pipe is known to be the plastic with the properties of metal. PVC-O/O-PVC pipes are stronger polymer products and have self-evident advantages over high-density polyethylene/HDPE pipes. PVC-O pipes are also known to be a significant improvement over Ductile Iron pipes.

There are various characteristics of PVC-O pipes that differentiate them from HDPE and DI pipes. These are as follow:

PVC-O pipes have higher hydraulic capacity and no reduction in pressure. The wall thickness of PVC-O pipes is less than that of DI pipes. Therefore, as a result, hydraulic capacity is almost 30% higher in PVC-O pipes than in DI pipes of the same dimensions. Secondly, as the PVC-O pipe is resistant to corrosion and to natural chemical substances, it is not necessary to add any type of special protection or coating. As a result, there is significant cost savings when PVC-O pipes are used when compared to DI pipes. Most importantly, the water quality remains unchanged. O-PVC pipes are very easy to use and install too. This is because, PVC-O pipes are lighter and easier to handle when compared to DI pipes. No machinery is required for the installation. When coming to the actual process of installation, PVC-O pipes offer huge advantages in terms of both material and time. PVC-O pipes have smooth inner surface and higher impact resistance as well. The C-value (Hazen-Williams roughness constant) is 150 for PVC-O and 130 for DI pipes. Because of its layered structure, the impact resistance for PVC-O pipes is higher than that of any other pipe. PVC-O pipes have high-pressure pumping lines. Especially, PVC-O pipes class 500 with Homogenous Spigot can be used for high pressure pumping lines in water conveyance/supply.

Therefore, using PVC-O pipes would be more advantageous for all purposes and it is also important to note that Chemfab Alkalis Limited (CCAL) is one of the best PVCO manufacturers in India that manufactures top-quality PVC-O pipes in the city.

Chemfab Alkalis Limited (CCAL) presents supreme pipes at the best price

Oriented Poly Vinyl Chloride (PVC-O) pipes are specially designed for application in high-pressure water conveying. PVC-O is none other than plastic with the properties of metal. Oriented PVC pipes are similar to metal pipes and offer a host of advantages over metal as well. PVC-O has entered the Indian market very recently and it is a new-generation polymer product.

CCAL manufactures superior quality PVC-O pipes in a sustainable and eco-friendly process. PVC resin is the major raw material required in the manufacturing process. M/s Molecor Tech from Spain, the world leader in extrusion technology provides the machines required for the manufacture of these pipes. The sizes of the manufactured pipes range from 110mm to 400mm in diameter. All the manufactured pipes are palletized, stocked, and dispatched to distributors and clients in trucks and trailers. Since these pipes are high pressure PVC pipes, they are used in high-pressure water delivery applications.

CCAL provides PVC-O pipes in six diameters which are suitable for the Indian topography. The pipes come in two pressure classes, namely PVC pipe PN12.5 (12.5 kg/cm2) and PVC pipe PN16 (16 kg/cm2). CCAL presents all ranges of PVC-O Fittings, namely 11.25° PN16 bar Bend, 22.5° PN16 bar Bend, 45° PN16 bar Bend, PN16 bar Reducer, PN16 bar Coupler, and PN16 bar Repair Coupler.

All the PVC-O pipes come with quality assurance and are manufactured in accordance with IS 16647 – 2017.

CCAL’s pipes meet other international standards applicable to PVC-O, as follows:

  • ISO 16422:2014 standards for pipes and joints made of Oriented Unplasticised Poly (Vinyl Chloride) (PVC-O) for the conveyance of water under pressure.
  • ASTM F 1483-05 Standard Specifications for Oriented Poly (Vinyl Chloride), PVC-O, Pressure Pipes.
  • ANSI/AWWA C909-02 for Molecularly Oriented Poly Vinyl Chloride (PVC-O) Pressure Pipes for Water Distribution.
  • AS/NZS 4441:2008 for Oriented PVC (PVC-O) pipes used in high-pressure applications.
  • SANS 16422:2007 for pipes and joints made of Oriented Unplasticised Poly (Vinyl) Chloride (PVC-O) for the conveyance of water under pressure.
  • UNE-ISO 16422 standard.
  • CSA B137, 3, 1-09 for Molecularly Oriented Poly Vinyl Choride (PVC-O) pipe for pressure applications.
  • NF T54-948:2010 for pipes and joints made of Biaxially Oriented Poly Vinyl Chloride (PVC-BO).

Chemfab Alkalis Limited (CCAL) is the top manufacturer of the revolutionary PVC-O pipes. Chemfab Alkalis Limited (CCAL) is also one of the best PVC pipe company in India that manufactures high quality PVC-O pipes. In this way, Chemfab Alkalis Limited (CCAL) is always at the forefront of technological innovation in India.

Chemfab Alkalis Limited (CCAL): One of the best PVC-O pipe manufacturers in India.

Oriented Poly Vinyl Chloride (PVC-O) pipes are specially designed for application in high-pressure water conveying. PVC-O is none other than plastic with the properties of metal. PVC-O pipes are similar to metal pipes and offer a host of advantages over metal as well. It is a new-generation polymer product and has entered the Indian market very recently.

Chemfab Alkalis Limited (CCAL) is one of the best PVC-O pipe manufacturers in India that manufactures top-quality PVC-O pipes and is also at the forefront of technological innovation in India.

Chemfab Alkalis Limited (CCAL) has been the pioneer in a number of inventions pertaining to the pipe manufacturing industry and has also received numerous patents and worldwide recognition for the viability and implementation of various innovative technologies in the Chloralkali sector. CCAL is indeed one of the best  PVC pipe fittings manufacturers in India.

Chemfab Alkalis Limited (CCAL) is the leading manufacturer of the revolutionary PVC-O pipes. PVC-O pipes have less wall thickness than that of DI pipes and therefore its hydraulic capacity is almost 30% higher than that of DI pipes of the same dimensions. PVC-O pipes are resistant to corrosion and chemical substances even without the addition of any protective coating. This is the reason PVC-O pipes are cheaper than DI pipes. PVC-O pipes are very easy to use and install as we do not need any machinery for the installation process. In terms of both material and time, PVC-O pipes offer huge advantages. Chemfab Alkalis Limited has always been the provider of the very useful PVC-O pipes in Chennai as they are one of the top PVC pipe manufacturers in Chennai.

Apart from being the leading manufacturer of the Oriented Poly Vinyl Chloride (PVC-O) pipes, CCAL has a number of ‘firsts’ to its credit, and has received several patents and worldwide recognition for its advanced technologies.

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